A charcoal grill can be as basic as a 55-gallon drum cut in half and turned on its side, or as extravagant as a $1,000 ceramic-lined cooker. When shopping for a charcoal grill, author and barbecue expert C. Clark “Smoky” Hale urges consumers to stop and ask themselves the following questions:
What type of cooking do you intend to use it for? How often do you expect to grill? How many people will you be grilling for? How much do you want to spend?
Cost range: $35-$1,000 and up
Likely additional costs: assembly, cover, charcoal
Average life span: 3-16 years
Sub-$50 range In the case of charcoal grills, “small doesn’t have to mean cheap,” explains Hale, author of “Great American Barbecue & Grilling Manual.” Whereas many gas grills priced south of $50 aren’t worth the money, the same isn’t necessarily true when applied to charcoal. Weber, the king of the kettle, sells a solid and wholly functional grill for around $35. Of course, that unit rests on the ground and measures just over a foot in diameter, making it useful only for the smallest of gatherings. Larger grills in this price range tend to be constructed of thin painted steel and positioned atop wobbly aluminum legs.
$50-$100 range A homeowner looking to satisfy the needs of an average-size family should plan on spending at least $60 for a roomy but basic grill. Models in this category are of the 19- to 22-inch kettle variety, which is large enough to handle over a dozen burgers or chicken breasts. Despite the increased girth, these grills restrict all but the most rudimentary cooking methods due to shallow lids that can’t accommodate whole chickens, turkeys, or other roasts. Because charcoal (and especially hardwood lump) burns hotter than gas, the thinner steel grates found on these grills often warp and need replacing at a cost of $15 to $45.
$100-$200 range This price range includes 22- and 26-inch name brand kettles. But the roomiest charcoal grills in this category are not round, they are rectangular barrel-style units that mimic a dissected 55-gallon drum. These solidly constructed rigs, which start at around $130, boast a cooking area two to three times the size of comparably priced kettles. The 1,000-square-inch grate surface makes it easy not only to cook for a crowd, but also to do indirect cooking for slower, longer roasts. Though billed as smokers too, these models typically lack the airflow control needed for the serious, long-temperature cooking associated with traditional smoked barbecue, warns Hale.
$200-$300 range The additional dollars spent for charcoal grills in this category often buy convenience rather than increased capacity or improved construction. Kettle-style grills come mounted in a portable cart with storage for charcoal and a small work area. Some feature propane ignition systems for effortless charcoal starting sans lighter fluid.
Hinged cooking grates make it easy to add or rearrange charcoal without having to remove the food. And many facilitate the ash-disposal process thanks to removable catch basins. For frequent grillers, these conveniences are worth the costs.
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